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SILICONE RUBBER EXTRA HIGH VOLTAGE INSULATORS  |  MATERIALS
Silicone Rubber
 

  

Silicon rubber insulators give excellent performance in harsh polluted environment which is explained briefly in subsequent lines. The pollution problem is mainly due to the deposition of the pollutants on the insulator i.e. on the porcelain surface in the case of disc insulator strings. The pollutants, in nature, are hydrophilic, and hence chances of dry band arcing is more which may lead to a flashover and it is not a desired characteristic. Due to this reason periodical cleaning of the insulator is imperative. In case of silicone rubber insulator also, the pollutants will get deposited on the weather shed. But the hydrophobicity transfer characteristics of silicon rubber will play a major role in such circumstances. This property is controlled by proper selection of base Silicone rubber, dosage and particle size of ATH and degree of cross linking of Silicone rubber of the weather shed. The Silicone rubber compound used by Goldstone is having all the required properties to combat with the harsh environment.

The pollutants, which are hydrophilic in nature, are converted into hydrophobic nature due to the hydrophobicity recovery characteristics of silicon rubber which gives a good performance in harsh polluted environments in comparison to porcelain insulators which do not have such characteristic. The silicon rubber compound used by Goldstone has been tested for hydrophobicity after exposing the material to corona, UV radiation, arcing etc., and the results are very good. Hence, in view of the material characteristics, the silicon rubber compound used in manufacturing the insulators, will give good performance in the polluted environments as mentioned above.

In addition to corona, UV radiation, the prime importance of silicon rubber material is to possess good resistance to tracking and erosion. The material used by Goldstone has been tested for tracking and erosion as per IEC: 587.

 
FRP Rods
 

 

The FRP rods used as the core material in the manufacture of silicon rubber insulators is manufactured by pultrusion method using boron free ECR grade glass fibres. The FRP rods being Produced by Goldstone are having all the required mechanical and electrical characteristics required for the long term uninterrupted performance of High Voltage Composite Insulators. The FRP rods have been tested for Brittle Fracture Test. The rods met the requirements and passed in the test without even slight sign of brittle fracture.

 
Metal Fittings
 

 
Both the socket and ball fittings are of forged fittings in High Voltage Insulators, whose tensile strength, elongation, impact strength, melting temperature etc. are best suited for silicon rubber insulators for erecting in harsh polluted environments. Sharp corners have been avoided so as to avoid corona.
 
 

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